Load indicator solves fleet weight risk issue for TSL Lighting

TSL Lighting has installed on-board load indicators to its trucks and vans to allow instant axle weight analysis as equipment is loaded.

The Axtec OnBoard Load Indicator system gives TSL Lighting with precise, real-time axle load monitoring to ensure the fleet operates legally, while minimising potential safety risks associated with overloading.

Specialising in supplying lighting and rigging equipment for live events, TSL Lighting’s services span concerts, fashion shows, film, television and theatre across the UK and internationally. 

Its fleet includes two Mercedes Actros 18-tonners, two DAF LF 7.5-tonnners and four VW Crafters, used around the clock to deliver event equipment under stringent time constraints. 

The 7.5-tonners and the VW Crafters are now equipped with Axtec’s OnBoard Load Indicators.

Managing weight distribution presents a logistical challenge for the company, particularly when ‘loading out’ post-event, with equipment often reorganised into different packing cases and onto different vehicles. 

With Axtec’s OnBoard Load Indicator, drivers now have access to real-time weight data, providing peace of mind that each vehicle complies with load limits. 

The display is mounted in the rear bodywork of the vehicles to allow weight distribution across the load area while equipment is loaded.

“With Axtec’s load monitoring system installed directly in the load area of our vehicles, our drivers are assured their loads are within safe, legal limits without getting back into the cab to check,” said Phil Rees-Janes, transport manager at TSL Lighting. 

“This makes the job so much easier and faster. The vehicles are never overloaded which means they’re running safely and not susceptible to unnecessary wear-and-tear. And, of course, we can operate safe in the knowledge our drivers’ licences and our operator licence are protected.” 

Loading is represented in colour, showing legal axles in green, approaching maximum in amber and overloads in red. 

The data is supported by a colour-coded graphic showing pallets of bricks which increase or decrease in size in proportion to weights, with all the information displayed to the driver on one screen.